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- ____________________________________________________________________________
- | Company : *name Date: *date |
- | Address : *addrone |
- | : *city *state *zip |
- | : *country |
- | Inc file : *incfl Units: *unit |
- | Lib/Material: *mnum *matdesc Program #: *pnum |
- |____________________________________________________________________________|
-
- begin mill
- Travel list
- ____________________________________________________________________________
- | Op# | Min X | Min Y | Min Z | Max X | Max Y | Max Z | Length| Time |
- |_____|________|________|________|________|________|________|_______|________|
- | *op | *mnx | *mny | *mnz | *mxx | *mxy | *mxz | *plen |*ptime |
- |_____|________|________|________|________|________|________|_______|________|
- | Tot | *tmnx | *tmny | *tmnz | *tmxx | *tmxy | *tmxz | *tplen|*tptime |
- |_____|________|________|________|________|________|________|_______|________|
-
- Mill Operations list
- ____________________________________________________________________________
- | Op# |CView|Diam. |Type|T/C|T # |Feed |Speed| SFM |Chip L|Coolant|D Comp|Lib|
- |_____|_____|______|____|___|____|_____|_____|_____|______|_______|______|___|
- | *op |*view|*tdiam|*typ|*tc|*tnm|*fdrt|*spd |*sfm |*chpl | *cool |*ccomp|*lb|
- |_____|_____|______|____|___|____|_____|_____|_____|______|_______|______|___|
-
- Mill Tool list
- ____________________________________________________________________________
- |No |Diam. |C Rad |Type|Mat.|Flutes|T # |D # |L # | Comments |
- |___|______|______|____|____|______|____|____|____|__________________________|
- |*op|*tdiam|*tcrad|*typ|*tmt|*tflut|*tnm|*tdm|*tlm|*comment |
- |___|______|______|____|____|______|____|____|____|__________________________|
-
- Mill Comments
- ____________________________________________________________________________
- |No |T # | Operation comments |
- |___|____|___________________________________________________________________|
- |*op|*tnm|*opcomment |
- |___|____|___________________________________________________________________|
- end mill
-
- begin lathe
- Travel list
- ________________________________________________________________________
- | Op# | Min Z | Min X | Max Z | Max X | Length | Time |
- |_______|__________|__________|__________|__________|_________|__________|
- | *op | *mnx | *mny | *mxx | *mxy | *plen | *ptime |
- |_______|__________|__________|__________|__________|_________|__________|
- | Tot | *tmnx | *tmny | *tmxx | *tmxy | *tplen | *tptime |
- |_______|__________|__________|__________|__________|_________|__________|
-
- Lathe Operations list
- ____________________________________________________________________________
- |Op# |CView|IC Dia| Type |T/C|T # |Feed | Speed |Chip L|Cool |N Comp|Lib|
- |____|_____|______|__________|___|____|_____|________|______|_____|______|___|
- |*op |*view|*ICD |*typ |*tc|*tnm|*fdrt|*spd |*chpl |*cool|*ccomp|*lb|
- |____|_____|______|__________|___|____|_____|________|______|_____|______|___|
-
- Lathe Tool list
- ____________________________________________________________________________
- |No |IC Dia|N Rad | Type |Mat.|Side|Tur.|T # |D # | Comments |
- |___|______|______|__________|____|____|____|____|____|______________________|
- |*op|*ICD |*tcrad|*typ |*tmt|*nsd|*tur|*tnm|*tdm|*comment |
- |___|______|______|__________|____|____|____|____|____|______________________|
-
- Lathe Comments
- ____________________________________________________________________________
- |No |T # | Operation comments |
- |___|____|___________________________________________________________________|
- |*op|*tnm|*opcomment |
- |___|____|___________________________________________________________________|
- end lathe
-
- # _________________________ Incsetup general description _____________________
- #| The above tables are used to generate reports directly from an inc file. |
- #| INCSETUP uses the above template to format its reports. Report variable |
- #| names begin with * and are substituted by their appropriate values. |
- #| |
- #| Report variables include two types: |
- #| |
- #| Global: Variables which are typically used once for the entire report. |
- #| Examples include total cycle time and current date. |
- #| |
- #| Operation: Variables which are applicable for each machining operation. |
- #| Examples include current operation number and tool diameter. |
- #| |
- #| The global and operation report variables should not be mixed on the same |
- #| report template line. INCSETUP determines if the line must be printed |
- #| repeatedly for each operation or it should be printed just once. |
- #|____________________________________________________________________________|
- #
- # _________________________ Global variable listing __________________________
- #| Variable Description |
- #| *addrone Address Line One |
- #| *addrtwo Address Line Two |
- #| *city City |
- #| *country Country |
- #| *date Current date, includes time |
- #| *incfl Name of the current inc file |
- #| *name Company Name |
- #| *state State |
- #| *time Current time, same result as *date above |
- #| *tmnx Minimum X coordinate for the entire file |
- #| *tmny Minimum Y coordinate for the entire file |
- #| *tmnz Minimum Z coordinate for the entire file |
- #| *tmxx Maximum X coordinate for the entire file |
- #| *tmxy Maximum Y coordinate for the entire file |
- #| *tmxz Maximum Z coordinate for the entire file |
- #| *tplen Total length travelled |
- #| *tptime Total time |
- #| *zip Zip Code |
- #|____________________________________________________________________________|
- #
- # _________________________ Operation variable listing _______________________
- #| Variable Description |
- #| *ccomp Cutter Compensation 'Y or N |
- #| *chpl Calculated chip load |
- #| *comment Comments from the tool library if tool is current |
- #| *cool Coolant 'OFF, FLOOD, MIST |
- #| *fdrt Feed rate 'last feed rate in the current operation |
- #| *lb Reference number of the tool in the library |
- #| *mnx Minimum X value |
- #| *mny Minimum Y value |
- #| *mnz Minimum Z value |
- #| *mxx Maximum X value |
- #| *mxy Maximum Y value |
- #| *mxz Maximum Z value |
- #| *plen Length travelled by the tool |
- #| *ptime Time to complete the current operation |
- #| *op Operation number |
- #| *opcomment Operation comments |
- #| *spd Spindle speed |
- #| *sfm Cutting speed |
- #| *tc Tip or center |
- #| *tchp Chip load from tool library if tool library is current |
- #| *tcrad Tool corner radius |
- #| *tdiam Tool diameter |
- #| *tdm Diameter offset number |
- #| *tflut Number of flutes if tool library is current |
- #| *tlm Tool length offset number |
- #| *tmt Tool material HSS, Carbide if tool library is current |
- #| *tnm Tool number |
- #| *tur Turret number |
- #| *typ Type of tool 'BallEM, EndM, BULL, Drill |
- #|____________________________________________________________________________|
- #
- # ____________________________________________________________________________
- #| NOTE: Lines starting with # are comments. Do not use tabs in this file. |
- #| |
- #| NOTE: If the last variable on the line seems truncated add spaces after |
- #| the variable name. Generally, the output line is the same length |
- #| as the input line. |
- #| |
- #| NOTE: The following variables are available but not used above |
- #| *tchp _ Chip load from tool library |
- #| |
- #| NOTE: The SFM is divided by 12 to convert to feet per minute or divided |
- #| by 1000 to convert to meters per minute depending on the units being |
- #| used. The remaining values are in terms of the units of the inc |
- #| file data. |
- #| |
- #| NOTE: The actual tool maximum and minimum coordinate values need to be |
- #| corrected by the tool radius if tool center programming is used. |
- #| |
- #| NOTE: The actual path length or tool travel may be different, based on |
- #| diameter offsets and tool length offsets. |
- #| |
- #| NOTE: The tool time is calculated assuming no ramp delay in changing feed |
- #| rates between moves. Also tool change time will add to the total |
- #| machining time. The times for the drilling cycles are base on |
- #| certain assumptions about the cycle and may vary from machine to |
- #| machine. |
- #|____________________________________________________________________________|
-